TBS-50 Batch Washers

Girbau Industrial's TBS-50 Batch Washer – available in five- to 12-modules, each with 110 pounds of capacity – is an extremely flexible tunnel washer configurable to meet the needs of any mid- to high-volume laundry! The TBS-50 integrates seamlessly with loading conveyors, the SPR-50 Water Extraction Press and ST-100 Dryers for a Continuous Washing System.

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batch washer

 

FEATURE SUMMARY

  • five- to 12-module configurations; each module has a capacity of 110 pounds
  • dual cylinder design (inner and outer cylinders) for independent control of each module’s wash variables
  • programmed from a central control that oversees all components of the tunnel system
  • inverter-controlled motor drive for variable rotation speeds
  • cylinders are joined without welds, using a patented system
  • baths are separated by two long-lasting EPDM gaskets.
  • top transfer openings eliminate mixing of baths between modules
  • cylinders are constructed of perforated AISI-304 stainless steel
  • steam inlets are optional for proper disinfection of laundry
  • designed for optional water reuse at specific points during the wash process
  • equipped with remote technical support for immediate diagnostics from factory
  • shipped fully assembled and transported via standard container or trailer
  • backed by a 2-year manufacturer’s warranty

Modular Design with Inner & Outer Cylinder

The inner-outer cylinder construction of every module allows for total control over the wash process, and each module is programmable to perform a complete bath exchange when necessary. Conversely, single-cylinder batch washers require more space and modules to properly wash laundry. Single-cylinder washers also require preheating and do not allow for total control of chemicals, steam, baths and drainage.

Flexibility & Programmability

Superior programmability along with its series of identical, highly flexible wash modules, allows for infinite configurability to meet very specific laundry needs of each customer and load. The TBS-50 is programmable by module for water temperature and levels, duration of the wash cycle, mechanical action, bath partitions, rapid draining, chemical injection, closing parameters and more. It’s easy to use and offers a clear graphic display showing real-time process data.

Central Control – The Continuous Batch Washing System

The TBS-50 Batch Washer's Central Control seamlessly links and controls all components of the Girbau Industrial Continuous Washing System. An Ethernet-type industrial network centralizes the information from all system components – conveyors, Batch Washer, SPR-50 Press and ST-100 Dryer – and details the information on a computer display for easy management and control. It allows operators to manage more than 999 client accounts and offers 99 individual washing programs.

  • Production Management in a Graphic Environment

    The control's graphic management system allows operators to select different management options with a simple click of the mouse—providing quick and easy control over every facet of the laundry system. The central control's computer can be located in a remote location away from equipment, such as in a manager's office. That control allows the user to make changes to equipment formulas and save those changes for a later time.
  • Processing Reports/Data in Real Time

    The control's computer system allows users to run control reports detailing production, temperature, dosing, pump flow, mechanical action/cycle, press pressure, drying programs, customer screens descriptions, diagnostics, records of alarms and more. All data is exportable in spreadsheet form using MS Excel.
  • Clear Graphics & Simple to Use

    Clearly illustrated graphic icons make it easy to use the Control. Real time data regarding the wash process can be viewed from the main screen of the control, and from easily accessed sub-screens. View program, customer, loads, water temperatures, chemical injection, cycle time and productions.

Top Transfer Eliminates Mixing of Baths from Module to Module

A wide top-transfer opening at every module assures laundry passes from one module to another without mixing baths. During transfers from module to module, sensors monitor and confirm conditions are met for transferring the load without tie-ups and jams.

Traceability and Disinfection

The TBS-50 is configurable to properly clean and sanitize loads. Steam injectors and intermediate filter tanks work to ensure particles from the rinse cycle aren't recovered and redeposited during the wash process. The washer's independent modules and steam inlets totally permeate the load at the temperatures and conditions required to properly disinfect laundry. Each module has the option for a steam inlet, and the outer cylinders of each module ensure proper chemical dosing at every stage of the wash process.

Requires Less Water

The TBS-50 Batch Washer reuses water at specific points during the wash process. The freshest rinse water is used on the cleanest linen to ensure pristine wash results. Once the load is rinsed, the used rinse water is redirected to a holding tank and used a second time to wash another load of soiled goods.

Reduced Maintenance & Installation Costs

The Washer is transportable fully assembled within a single standard container or trailer—lowering shipping costs. Because it’s pre-assembled, installation is completed in considerably less time—saving money. Its dual-cylinder design means it properly cleans using less space than single-cylinder models.

Durable Construction

Durability of construction characterizes the TBS-Batch Washer from the rest. It's backed by a two-year limited parts warranty.

batch washer